Plain chocolate
Chocolate with ingredients
Chocolate with filling
Chocolate with a double filling layer
Chocolate with filling and inclusions
Hazelnut praline
Black cherry praline
Chocolate product with filling and biscuit
Sea shells
So called "race track" type of Lekos chocolate moulding line is the line, where chain conveyors transport loose moulds between individual sections along the line, where individual technological operations are executed (e.g. mould pre-heating, chocolate depositing, shell-forming, etc).
So called "monoblock” type of Lekos chocolate moulding line is the line, where the chain transports moulds which are fixed to the chain in continual mode between individual sections along the line, where individual technological operations are executed. Lekos delivers this type of line only in design suitable for production of plain chocolate products and products with ingredients.
Based on the specific situation Lekos realizes various projects from partial modifications of certain line sections, through complete replacements of sections according to the needs, even to a complete modernization and reconstruction of lines.
The role of this system is to identify non-demoulded products in moulds, which are returned from demoulding station back to the production process, and following automatic exchange of moulds on a moulding line, including change-overs.
Correct mould temperature before deposition of chocolate, either for production of plain or filled moulded products, belongs to important assumptions for production of high-quality moulded products.
Lekos piston depositors are suitable for dosing of a wide spectrum of masses, e.g. chocolate, fat-based fillings, water-based fillings, jelly, caramel, rework. Moreover, Lekos also manufactures also piston depositor for liqueur.
Characteristic properties of the mass itself and properties of product are basic factors, which influence the selection of not only type of vibrations but also required capacity and performance of a whole vibrating section.
Lekos offers complex solutions for dosing of required ratio of ingredients into the chocolate, their mutual mixing, mixing with chocolate, and following filling of mixture in chocolate depositor on chocolate moulding lines.
Depositor is used for dosing of whole hazelnuts to particular positions in forms, mainly into chocolate shells, bars or pralines on chocolate moulding lines.
Depositor is used for dosing of whole sour cherries to particular positions in forms, mainly into chocolate shells of pralines on chocolate moulding lines.
Sliding plate depositor is dedicated for dosing of required volume of dry, not sticky ingredients into chocolate shells, bars or pralines on chocolate moulding lines.
Lekos has rich experience with dosing of biscuits of various shapes and sizes for particular application.
Tempering equipment Lekos is a classic disc tempering machine refined by results and experience through two decades of its design, testing and implementation in various installations.
Anywhere, where technology demands reduction of temperature of the mass, either compounds, fillings or creams before these masses are processed on production lines, the flow-through cooler is an ideal solution.
Lekos designs and manufactures individual decrystallizers which are placed on the return pipelines of chocolate masses into chocolate storage tanks.
Lekos storage tanks are typical for their design of water jacket, which is designed with emphasis on food safety. Because of this, every water jacket is designed so that water and food are never separated by single weld. Sanitary design, high quality welded and polished surfaces and design for wide spectre of use are matter of course.
Systems for pumping and distribution of chocolate masses, creams, compounds but also other masses used in confectionary between individual tanks and production lines. These systems can be automatized on different levels up to computer controlled distribution and filling.
Combination of linear and excentric high-frequency shell-forming heads delivers high quality chocolate shells with unique accuracy of shape and weight.
Cooling section Lekos provides the proper technical conditions and parameters for chocolate crystalization, either as shell-cooling section of final cooling section and for cooling of various fillings, caramels, etc.
The bottoming section manufactured by Lekos is guarantee to produce chocolate filled products with bottom of premium quality with current provision of mould’s cleanness.
Lekos demoulding section is universal for demoulding of wide range of classical chocolate moulded products, however the customization is possible for any specifics in the project.
Lekos, s.r.o. Trebišov